易賣工控網(wǎng)（news.tpt0.cn）提供”UFC718AE101模塊”，產(chǎn)品詳情：品牌/廠家：ABB、型號(hào)：UFC718AE101、成色：全新、貨期：現(xiàn)貨 1天內(nèi)發(fā)貨、保修：180天，更多產(chǎn)品詳情就上易賣工控網(wǎng)。

UFC718AE101通用電氣公司設(shè)計(jì)了IS220UCSAH1AMark VIe系統(tǒng)的處理器/控制器。這是一個(gè)單盒裝組件，帶有一個(gè)用于通信連接的前面板，兩個(gè)安裝在后邊緣的螺絲，以及三個(gè)用于通風(fēng)的格柵孔?？刂破髟O(shè)計(jì)安裝在機(jī)柜的底部。對于一個(gè)易于為三冗余系統(tǒng)服務(wù)的小型設(shè)置，0多可以并排安裝三個(gè)組件。傳感器輸出機(jī)械角θ信號(hào)，從系統(tǒng)接口XIO板進(jìn)入CTR主控板，經(jīng)R/D轉(zhuǎn)換成θr，再以轉(zhuǎn)子角速度ωr形式，直接將速度反饋送到速度調(diào)節(jié)器。
轉(zhuǎn)矩給定T_R將來自于速度調(diào)節(jié)器的SFC_T_R進(jìn)行轉(zhuǎn)矩限制處理和di/dt運(yùn)算，求出0終的轉(zhuǎn)矩基準(zhǔn)IQ_R信號(hào)。ID_R是磁通給定信號(hào)，它有以下功能：在基速以下，保持磁通恒定，電機(jī)恒轉(zhuǎn)矩調(diào)速；基速以上，保持電壓恒定，磁通按一定比例減少，電機(jī)恒功率調(diào)速。

處理器主板在矢量計(jì)算控制系統(tǒng)完成IGBT觸發(fā)信號(hào)后，把觸發(fā)脈沖傳送到逆變器，控制IGBT導(dǎo)通和關(guān)斷，得到所需電機(jī)近似于正弦波的輸入電壓和頻率，進(jìn)而調(diào)節(jié)電機(jī)轉(zhuǎn)速。

2.3數(shù)據(jù)通信

傳動(dòng)系統(tǒng)和PLC間通信采用FL-NET總線,光纖連接，變頻器與HUB之間，以太網(wǎng)通訊。結(jié)構(gòu)見圖7。

EN：Ethernet接口模板 I/O：輸入輸出模板 EGD: Ethernet Global data

FL-NET：FL-NET模板 Switch：開關(guān)

PLC系統(tǒng)配置了一塊FL612接口模塊和一塊EGD模塊，與各變頻器進(jìn)行數(shù)據(jù)交換。各變頻器地址均在EGD中配置，傳動(dòng)與PLC及傳動(dòng)與傳動(dòng)之間數(shù)據(jù)交換都是通過EGD來完成。IS220UCSAH1A使用的是QNX操作系統(tǒng)。

它有一個(gè)667兆赫的飛思卡爾8349處理器。

該板由12瓦、18-36 V直流電源供電。

IS220UCSAH1A的前面板包括六個(gè)母插孔連接器、一個(gè)USB端口和各種LED指示燈。

即使在其0大額定溫度下，該板也可以在0到65攝氏度的溫度范圍內(nèi)工作，并且不需要風(fēng)扇來冷卻。

它包含位于前面板左側(cè)的Link/Act LED指示燈，以及位于面板中央的一排指示燈，分別標(biāo)有“電源”、“啟動(dòng)”、“在線”、“閃光”、“DC”和“診斷”。

以太網(wǎng)連接通過插孔連接器實(shí)現(xiàn)，允許電路板與其他Mark VI、Mark VIe或EX2100勵(lì)磁控制器以及維護(hù)和操作員站接口。ABB推出兩款全新的機(jī)器人控制器OmniCore? E10和V250XT，以擴(kuò)展其OmniCore?控制器系列，服務(wù)更廣泛的制造應(yīng)用

速度更快、柔性更高，助力客戶持續(xù)提高生產(chǎn)效率，以響應(yīng)不斷變化的市場需求

新款控制器支持1000余種軟硬件功能擴(kuò)展，滿足客戶不同需求

為了滿足更快、更高效的生產(chǎn)需求，ABB OmniCore?控制器系列推出了全新E10和V250XT控制器。兩款控制器可與ABB多種型號(hào)機(jī)器人配合使用，提供業(yè)界0先的運(yùn)動(dòng)控制功能，節(jié)省高達(dá)20%的能源，并通過內(nèi)置數(shù)字化連接和1000多種可擴(kuò)展功能來滿足未來不斷變化的需求。E10和V250XT控制器的推出將為電子裝配、汽車、物流、通用工業(yè)等行業(yè)客戶帶來更強(qiáng)大的機(jī)器人控制體驗(yàn)。

今天，各個(gè)行業(yè)對快速、多樣化生產(chǎn)的需求不斷增長，同時(shí)要求我們對飛速變化的市場狀況作出更快速的響應(yīng)，以提供更快速、準(zhǔn)確、靈活的解決方案。作為ABB OmniCore?控制器家族的新成員，E10和V250XT為制造商提供了更多的可能性，使他們能夠0大限度地縮短停機(jī)時(shí)間，提高生產(chǎn)效率，以滿足日益變化的需求。

——Antti Matinlauri ABB機(jī)器人全球產(chǎn)品管理負(fù)責(zé)人

兩款全新的控制器均支持1000余種硬件和軟件功能擴(kuò)展，涉及編程、離線調(diào)試和模擬、維護(hù)、視覺和安全等0域。此外，通過連接云端ABB Ability?互聯(lián)服務(wù)，控制器強(qiáng)化了預(yù)防性維護(hù)和生命周期管理功能，從而進(jìn)一步提升了機(jī)器人性能。

ABB還為OmniCore?控制器設(shè)計(jì)了物聯(lián)網(wǎng)網(wǎng)關(guān)開放式自動(dòng)化軟件。物聯(lián)網(wǎng)網(wǎng)關(guān)技術(shù)實(shí)現(xiàn)了數(shù)據(jù)從工廠車間、機(jī)器到機(jī)器（M2M）、機(jī)器人到其他機(jī)器，以及機(jī)器人到傳感器、到MES/ERP系統(tǒng)或云端的無縫傳輸，使真正的聯(lián)合生產(chǎn)成為可能。

此外，兩款控制器都支持ABB的TrueMove和QuickMove運(yùn)動(dòng)控制技術(shù)應(yīng)用，從而能夠提供行業(yè)0先的速度、節(jié)拍時(shí)間、重復(fù)定位0度和路徑0度。這使得ABB機(jī)器人比其他同級(jí)別機(jī)器人運(yùn)行速度更快。相較上一代ABB機(jī)器人產(chǎn)品，采用新款控制器的機(jī)器人速度將提升25%。

E10采用超薄的19英寸機(jī)架式設(shè)計(jì)，適用于狹窄空間和高密度生產(chǎn)線，如電子行業(yè)的小件裝配和物料搬運(yùn)等要求布局緊湊的應(yīng)用。E10控制器可應(yīng)用于ABB SCARA機(jī)器人（如IRB 920T）和負(fù)載達(dá)11kg的多關(guān)節(jié)機(jī)器人（如IRB 1300）。

OmniCore? V250XT控制器可應(yīng)用于負(fù)載直至300kg的多關(guān)節(jié)機(jī)器人（如IRB 6700），為電動(dòng)汽車生產(chǎn)、汽車制造、物流和通用工業(yè)等眾多應(yīng)用提供多樣和強(qiáng)大的支持。

OmniCore? E10和V250XT控制器采用了節(jié)能的能量回饋技術(shù)和制動(dòng)能量回收技術(shù)，與ABB之前的IRC5控制器相比，能耗降低20%，可以幫助制造商減少能源消耗、降低能源成本。

新款控制器均可與ABB示教器配套使用。超大8英寸多點(diǎn)觸控顯示屏支持標(biāo)準(zhǔn)手勢操作，如輕觸、滑動(dòng)和點(diǎn)擊，簡化了機(jī)器人編程。ABB示教器支持"熱插拔"式連接方式，可在不中斷操作的情況下拔掉插頭或重新連接使用，從而供多臺(tái)機(jī)器人共享，不僅提升了機(jī)器人部署效率還能0大限度降低成本。

E10和V250XT控制器的推出為ABB OmniCore?控制器家族翻開了全新篇章，目前OmniCore?控制器系列可與14款機(jī)器人搭配使用，為機(jī)器人提供更加強(qiáng)大的動(dòng)力和柔性。所有OmniCore?控制器都基于ABB行業(yè)0先的RobotWare操作系統(tǒng)開發(fā)，未來將進(jìn)一步擴(kuò)展到ABB其他機(jī)器人型號(hào)中，更多應(yīng)用將在2022年陸續(xù)推出。
FL-NET網(wǎng)絡(luò)以Ethernet為物理層，采用總線拓?fù)浣Y(jié)構(gòu)，是日本采納的一種PLC網(wǎng)絡(luò)標(biāo)準(zhǔn)，其協(xié)議棧高層為UDP/IP+ UDP/IP+獨(dú)自循環(huán)通信協(xié)議，以保證通信的實(shí)時(shí)性。

PLC系統(tǒng)與傳動(dòng)系統(tǒng)間數(shù)據(jù)交換基于EGD(Ethernet Global Data)以太網(wǎng)全局?jǐn)?shù)據(jù)處理通信，EGD協(xié)議是美國GE自動(dòng)化公司基于以太網(wǎng)技術(shù)的數(shù)據(jù)交換協(xié)議，它以數(shù)據(jù)報(bào)文形式在一個(gè)發(fā)送者和多個(gè)發(fā)送者之間實(shí)現(xiàn)100Mbps數(shù)據(jù)高速傳送，遵循UDP/IP獨(dú)自循環(huán)通信協(xié)議。數(shù)據(jù)發(fā)送時(shí)間間隔短，安全性強(qiáng)，不易丟失，各站為雙向角色，既是服務(wù)器也是客戶端。

3. 系統(tǒng)調(diào)試

從圖5中可以看出，這是一個(gè)典型的雙閉環(huán)控制系統(tǒng)，TMd-10e2提供了多種調(diào)試手段，從靜態(tài)的電機(jī)自測試到負(fù)荷調(diào)試，其目的都是為了確保系統(tǒng)的穩(wěn)定和快速響應(yīng)。

3.1 系統(tǒng)轉(zhuǎn)矩優(yōu)化測試Fully meet the requirements of real-time acquisition and control.



Other PLC fixed communication data storage addresses are inconvenient for application. S7-1200 can define different data addresses for different sub stations.



Some PLC communication instruction packages such as Omron or delta fix the data read by each communication in a specific register. When you want to use it, you can "transfer" it out of this register for use. This always means that when PLC reads different data of the same equipment or different equipment, you must "plan" to "move" the data you need from the public fixed data register "accurately" and "timely" according to different times, otherwise the public fixed data register may be replaced by "new" data refresh, resulting in data confusion. To complete these tasks, you must have good programming habits and write a lot of programs for timing processing. If the amount of data is large, it is definitely a test for an engineer.



S7-1200 is much more flexible in this regard. You can put the data you read into any defined data background data block, which is very easy and simple. 0近新能源汽車和鋰電池生產(chǎn)線的話題非常火爆，國內(nèi)鋰電大廠寧德時(shí)代加速布局海外市場，0近宣布了計(jì)劃投資73.4億歐元（相當(dāng)于500億人民幣），在匈牙利建設(shè)0二座歐洲工廠，生產(chǎn)新能源鋰電池，以供應(yīng)歐洲市場的新能源汽車。之前也有消息說，寧德時(shí)代計(jì)劃投資50億美元在北美建廠，因?yàn)楦鞣N敏感性問題，北美計(jì)劃暫時(shí)被擱置。0對值編碼器在新建生產(chǎn)線上可以起到什么作用？

      據(jù)了解寧德時(shí)代公司目前在全球有十大生產(chǎn)基地，早在2018年寧德時(shí)代就宣布0一家海外工廠設(shè)立在德國圖林根州，但是目前來看德國工廠的反饋意見，就是成本太高和建設(shè)周期太長，考慮到目前的國際形勢，海外建設(shè)周期過長可能到投產(chǎn)時(shí)就已經(jīng)減弱了市場競爭力。

      所以無論是匈牙利建廠還是計(jì)劃北美建廠，甚至在國內(nèi)建新廠，因疫情和進(jìn)口漲價(jià)的因素，新建生產(chǎn)線都面臨著同樣問題：

出差要少，調(diào)試周期要短，一次通過率要高，使用維護(hù)要簡單方便，要快速出產(chǎn)能。 針對客戶這樣的訴求，就有對生產(chǎn)線上自動(dòng)化設(shè)備和器件“性價(jià)比”的重新思考，性價(jià)比與可靠性的關(guān)系在海外的本地化生產(chǎn)需考慮到工人培訓(xùn)、效率、生產(chǎn)線維護(hù)對成本的影響。



      0近小米的雷軍在演講中也有相似的表述，其實(shí)產(chǎn)品技術(shù)先進(jìn)性，也是要為提高產(chǎn)品性價(jià)比服務(wù)的?？蛻艏扔袑夹g(shù)先進(jìn)性的追求，可持續(xù)發(fā)展，又有對于生產(chǎn)線投入產(chǎn)出成本及今后使用成本的考量。面對太新的技術(shù)，卻感覺成本太高；面對一些把便宜就當(dāng)作性價(jià)比的產(chǎn)品，對于其穩(wěn)定性可靠性又難以信任。在“先進(jìn)技術(shù)”與“性價(jià)比”這兩者之間如何做出選擇？

可見“技術(shù)為本，性價(jià)比為綱”已是科技大佬們共同思考的問題。   無論是海外建廠還是國內(nèi)新建生產(chǎn)線，生產(chǎn)線上設(shè)備如何考慮性價(jià)比和可靠性?中國制造的自動(dòng)化設(shè)備在海外的生產(chǎn)線上能占多少比重?如何降低采用進(jìn)口器件受漲價(jià)因素和貨期因素的影響?上海0浦編碼器已有多年隨著設(shè)備出口歐洲的經(jīng)驗(yàn)，也有國內(nèi)參與自動(dòng)化生產(chǎn)線建設(shè)應(yīng)用的經(jīng)驗(yàn)，那么我們的0對值編碼器在生產(chǎn)線上起什么樣的作用呢?
0對值編碼器的加入，就可以幫助客戶減少對于“可靠性”與“使用成本”的擔(dān)憂。

首先就從我們編碼器的角度來講，新建生產(chǎn)線至少有這么幾點(diǎn)是需要考慮的：
0一點(diǎn)、性價(jià)比

0二點(diǎn)、調(diào)試周期

0三點(diǎn)、可靠性

0四點(diǎn)、工人培訓(xùn)

0五點(diǎn)、后期維護(hù)的便利性
      生產(chǎn)線的穩(wěn)定、可靠、高效，是直接影響企業(yè)效益的，0近寧德時(shí)代董事長曾毓群在世界動(dòng)力電池大會(huì)上也提到3點(diǎn)要求：“0一是對研發(fā)能力提出更高的要求;0二是大規(guī)模交付對制造能力提出更高的要求;0三是產(chǎn)業(yè)縱深發(fā)展對服務(wù)能力提出更高要求。”這其中0二點(diǎn)就是針對制造能力的，現(xiàn)代的工業(yè)生產(chǎn)已經(jīng)不再是單機(jī)設(shè)備加工了，是需要整個(gè)生產(chǎn)過程實(shí)現(xiàn)完全的自動(dòng)化，任何的自動(dòng)化生產(chǎn)線無論技術(shù)先進(jìn)與否，都要圍繞著穩(wěn)定、可靠、高效的目標(biāo)去實(shí)行。

那么我們認(rèn)為，生產(chǎn)線上的性價(jià)比應(yīng)該是如下的理解   接下來以鋰電生產(chǎn)線為例，在各類車用鋰電池制造設(shè)備中，一提到制造能力的先進(jìn)高效，往往會(huì)想到各種伺服電機(jī)作為執(zhí)行元器件的控制系統(tǒng)，但是由于電池的制造工藝，在各種生產(chǎn)工序中并非都是由伺服電機(jī)來完成，也有部分是步進(jìn)電機(jī)甚至是氣缸，比如輥壓就是有氣缸定位的。

     在傳統(tǒng)的伺服中，編碼器是作為電機(jī)末端的傳感，各個(gè)機(jī)位同步就需要接收來自編碼器實(shí)時(shí)位置反饋，控制器通過工業(yè)總線或者工業(yè)以太網(wǎng)串聯(lián)，逐個(gè)掃描位置數(shù)據(jù)，即使再快的總線和再快的PLC也會(huì)存在些許延時(shí)，這就需要專業(yè)的伺服技術(shù)人員現(xiàn)場調(diào)試，有時(shí)候設(shè)備使用時(shí)間久了，機(jī)械磨損損耗較大，機(jī)械磨損后定位位置發(fā)生改變，還需要專業(yè)技術(shù)人員現(xiàn)場調(diào)整和維護(hù)，在電池生產(chǎn)線大批量產(chǎn)能需求下，使用成本和維護(hù)成本就增加了。 在機(jī)械終端加0對值編碼器，作為前端傳感，位置數(shù)據(jù)直接并聯(lián)輸出到控制器，同步采集，無論有多少個(gè)點(diǎn)同時(shí)工作，也無論是采用氣缸或者步進(jìn)電機(jī)驅(qū)動(dòng)，都可以實(shí)現(xiàn)不同執(zhí)行器間協(xié)同工作，而且不需要繁瑣的調(diào)試，只需要手動(dòng)校準(zhǔn)，把位置值寫入控制器，控制器運(yùn)行時(shí)讀到數(shù)值輸出開關(guān)點(diǎn)，控制機(jī)器，工作效率顯著提高，更加穩(wěn)定可靠，現(xiàn)場調(diào)試簡單，且后期維護(hù)也方便這里提到開關(guān)點(diǎn)，有懂技術(shù)的會(huì)說用光電開關(guān)定位，但是在電池生產(chǎn)線上比如焊頭、比如壓輥是柔性的，只靠一兩個(gè)開關(guān)點(diǎn)顯然不能滿足0確定位的要求，而且一旦過沖還會(huì)損壞設(shè)備，所以需要柔性的傳感器方案，單圈0對值編碼器就被當(dāng)作“柔性電子凸輪開關(guān)”使用。 我們把單圈0對值編碼器簡單理解為360度里面有很多個(gè)位置開關(guān)組合，假設(shè)把360度分成360個(gè)開關(guān)點(diǎn)編碼，控制設(shè)備(比如PLC或單片機(jī))接收到編碼，可以根據(jù)需要選擇這360個(gè)位置中任意位置作為電子凸輪的輸出開關(guān)點(diǎn)，作為“凸輪進(jìn)-減速”輸出和“凸輪出-復(fù)歸位”輸出，來控制機(jī)械裝置周而復(fù)始的往復(fù)工作。  這種柔性的電子式凸輪開關(guān)0度高、重復(fù)性高、可靠性高，在多個(gè)位置上可以有多個(gè)凸輪開關(guān)點(diǎn)，根據(jù)需要任意位置編程輸出，非常適合只需簡單重復(fù)而又要求可靠的應(yīng)用，就如在鋰電的焊接和封裝生產(chǎn)線上那簡單重復(fù)的工序要求。

      有了0對值編碼器，調(diào)試的時(shí)候只需要手動(dòng)鎖定幾個(gè)點(diǎn)的位置，然后在PLC程序里面記入位置值，以后就不會(huì)再改變，編程與調(diào)試非常簡單，后期使用也能保證長期可靠。 關(guān)于0對值編碼器輸出信號(hào)，因?yàn)榇蠖鄶?shù)工控設(shè)備都會(huì)用到模擬量接口，模擬量采集模塊是同時(shí)采集所有輸入信號(hào)，同步性高、兼容性好，而且現(xiàn)場檢查故障只需要一只萬用表非常方便，所以4-20mA信號(hào)的模擬量信號(hào)的單圈0對值編碼器具有接線簡單、讀數(shù)簡單、調(diào)試簡單、檢修簡單諸多優(yōu)點(diǎn)，在0度要求不高可靠性要求極高的場合下，反而受到現(xiàn)場工程師們的偏好。

      由于鋰電生產(chǎn)線空間有限，需要傳感器體積小，又是連續(xù)高速焊接，一方面周邊會(huì)產(chǎn)生較高環(huán)境溫度，另一方面焊機(jī)位置靠得近，相互之間會(huì)產(chǎn)生較高的電磁干擾，所以對傳感器提出以下更高的要求：

1.體積較小
2.抗周邊電磁干擾
2.0度較高
3.高重復(fù)性
4.高可靠性
5.耐較高溫度，較長使用壽命 在當(dāng)前的自動(dòng)化設(shè)備使用伺服電機(jī)控制已經(jīng)成為一種先進(jìn)的潮流，設(shè)備自動(dòng)化必須高效，而且簡單可靠。如果搞得技術(shù)復(fù)雜了，調(diào)試周期長，維護(hù)服務(wù)都麻煩。而簡單高效、可靠耐用的電子凸輪類型的編碼器，在工廠自動(dòng)化設(shè)備上越來越受歡迎，這種簡單重復(fù)性的自動(dòng)化加工，就交給0對值編碼器與一般PLC，就能輕松搞定了0對值數(shù)字碼盤，內(nèi)置信號(hào)轉(zhuǎn)換，4～20mA模擬電流與RS485雙輸出，方便連接各品牌PLC及上位機(jī)設(shè)備。

非接觸式工作原理，耐潮濕、抗振動(dòng)，高0度數(shù)字化，替代增量型編碼器和電位器,助力產(chǎn)業(yè)升級(jí)

通過電腦端EasyPro軟件可設(shè)定：4mA對應(yīng)值、20mA對應(yīng)值任意設(shè)定及微調(diào)，方向設(shè)定，外部置位線設(shè)定預(yù)設(shè)位置(如中點(diǎn)置位)，直接對應(yīng)單圈角度測量，安裝方便，無需找零。

全量程0對值數(shù)據(jù)調(diào)試方便,全數(shù)字化計(jì)值高線性度，信號(hào)穩(wěn)定不受溫度、機(jī)械影響，信號(hào)干擾零點(diǎn)飄移極小。

堅(jiān)固的外形結(jié)構(gòu),雙軸承設(shè)計(jì),抗振動(dòng)性能強(qiáng),適合惡劣工況

寬電源設(shè)計(jì),寬工作溫度,多種電氣保護(hù),使用壽命長PFTL101A、PFTL101AE、PFTL101AER、PFTL101B、PFTL201、PFTL301E、PFCL201C/CD、PFCL201CE、PFEL111、PFEL112、PFEL113、PFEA111、PFCL201C、PFTL101B、PFTL101BE、PFTL101BER、PFTL201C、PFCL301E、PFTL301E、PFRL101D、PFRL101C、PFRL101B、PFRL101A、PFEA113、PFEA112、PFEA111、PFTL201CE、PFTL201D、PFTL201DE、PFVL141V、PFVL141C、PFVL141R、PXAH401、PFVA401、PFBL141B/C、PFEA101、PFVL142V、PFVL142C、PFVL142R。在世界百年未有之大變局下，新一輪科技革命和產(chǎn)業(yè)變革突飛猛進(jìn)，全球正在經(jīng)歷新一輪大發(fā)展、大變革、大調(diào)整。隨著數(shù)字化轉(zhuǎn)型的深入以及雙碳目標(biāo)的逐漸明確，低碳和產(chǎn)業(yè)轉(zhuǎn)型已然成為中國工業(yè)升級(jí)的關(guān)鍵詞。這二者對于工業(yè)企業(yè)來說，既是挑戰(zhàn)也是機(jī)遇。
企業(yè)如何能夠?qū)崿F(xiàn)在推動(dòng)創(chuàng)新發(fā)展的同時(shí)，積極應(yīng)對挑戰(zhàn)，牢牢抓住發(fā)展機(jī)遇？作為數(shù)字化轉(zhuǎn)型的實(shí)踐者和賦能者，ABB憑借豐富的運(yùn)動(dòng)控制產(chǎn)品與數(shù)字化解決方案及服務(wù)相對接，致力于幫助中國制造企業(yè)應(yīng)對數(shù)字化轉(zhuǎn)型與碳排放挑戰(zhàn)2021年的ABB中國運(yùn)動(dòng)控制事業(yè)部的業(yè)務(wù)總體繼續(xù)保持增長趨勢，業(yè)務(wù)發(fā)展的重點(diǎn)具體可以總結(jié)為幾個(gè)關(guān)鍵詞：低碳、數(shù)字化。我們的多個(gè)戰(zhàn)略性項(xiàng)目也都有了非常好的進(jìn)展。


驅(qū)動(dòng)世界運(yùn)轉(zhuǎn)，促進(jìn)節(jié)約能源是ABB運(yùn)動(dòng)控制事業(yè)部的使命。2021年ABB運(yùn)動(dòng)控制事業(yè)部推出了節(jié)能增效行動(dòng)，通過進(jìn)一步推廣高效電機(jī)和變頻器的使用，幫助客戶節(jié)約能源，實(shí)現(xiàn)低碳發(fā)展。

數(shù)字化是ABB中國運(yùn)動(dòng)控制事業(yè)部的重點(diǎn)戰(zhàn)略項(xiàng)目之一，也是一個(gè)不斷學(xué)習(xí)，實(shí)踐，創(chuàng)新和提升的征程。在發(fā)展數(shù)字化業(yè)務(wù)的道路上，我們加大數(shù)字化產(chǎn)品的研發(fā)力度，并發(fā)布了多款數(shù)字化產(chǎn)品，包括云連接助手盤、傳動(dòng)在線等，同時(shí)提出了云傳動(dòng)這一概念。我們今年還推出了一款面向各行業(yè)OEM客戶的高品質(zhì)定制化工業(yè)變頻器柜體——ACS880-07C。它結(jié)合豐富的柜體設(shè)計(jì)經(jīng)驗(yàn)和嚴(yán)格的安全標(biāo)準(zhǔn)，根據(jù)各個(gè)行業(yè)的應(yīng)用特 點(diǎn)而設(shè)計(jì)，不僅可以更好地滿足客戶的定制化需求，而且還能實(shí)現(xiàn)更快交付。此外，ACS880-07C還標(biāo)配了ABB云連接助手控制盤，加速助力客戶實(shí)現(xiàn)數(shù)字化轉(zhuǎn)型升級(jí)。

碳達(dá)峰和碳中和作為我國“十四五”時(shí)期的一項(xiàng)重點(diǎn)工作，ABB將如何利用創(chuàng)新能力、數(shù)字化技術(shù)推動(dòng)“雙碳”目標(biāo)的實(shí)現(xiàn)？

驅(qū)動(dòng)世界運(yùn)轉(zhuǎn)，促進(jìn)節(jié)約能源是ABB運(yùn)動(dòng)控制事業(yè)部的使命。


我們持續(xù)創(chuàng)新，通過數(shù)字化賦能的變頻器、高效電機(jī)和服務(wù)，不斷拓展技術(shù)疆界，幫助客戶提升能效及數(shù)字化轉(zhuǎn)型升級(jí)、為行業(yè)和社會(huì)實(shí)現(xiàn)低碳未來貢獻(xiàn)自己的力量。ABB的節(jié)能減排技術(shù)廣泛應(yīng)用于電力、公共事業(yè)和工業(yè)等多個(gè)0域。我們通過先進(jìn)的技術(shù)來降低工業(yè)、樓宇和交通運(yùn)輸?shù)哪芎摹?br />
在自身運(yùn)營方面，作為ABB可持續(xù)發(fā)展戰(zhàn)略的一部分，我們致力于遵守《巴黎協(xié)定》，打造低碳社會(huì)。我們希望到2030年，在我們自己的業(yè)務(wù)和在所有運(yùn)營活動(dòng)中實(shí)現(xiàn)碳中和，發(fā)揮帶頭表率作用。同時(shí)，我們從2018年5月份開始啟動(dòng)工廠自動(dòng)化及數(shù)字化項(xiàng)目。目前已成功實(shí)施了七個(gè)項(xiàng)目，實(shí)現(xiàn)了從單工位自動(dòng)化組裝到整條模塊生產(chǎn)線自動(dòng)化生產(chǎn)的跨越，并采用了包括數(shù)字孿生技術(shù)，視覺識(shí)別和RFID技術(shù)在內(nèi)的眾多先進(jìn)技術(shù)，大大提高了加工質(zhì)量穩(wěn)定性和生產(chǎn)效率。

您接觸的市場情況來看，哪些客戶企業(yè)對減碳、零碳以及可持續(xù)的相關(guān)話題會(huì)更加關(guān)注？他們會(huì)愿意在上面投入？您如何看待工業(yè)企業(yè)減碳與自身數(shù)字化升級(jí)的關(guān)系？

各行各業(yè)的客戶和企業(yè)都在越來越關(guān)注節(jié)能和低碳的相關(guān)話題，因此，他們都會(huì)愿意在上面進(jìn)行投入。在目前“碳中和”、“碳達(dá)峰”的趨勢下，各行各業(yè)的客戶和企業(yè)都在越來越關(guān)注節(jié)能和低碳的相關(guān)話題，因此，他們都會(huì)愿意在上面進(jìn)行投入。能耗和碳排放較高的企業(yè)對于減碳的緊迫感也會(huì)更強(qiáng)。隨著人力成本的不斷提升，所有企業(yè)都會(huì)對自動(dòng)化、智能化、數(shù)字化越來越感興趣。

對于用戶而言，替換高效電機(jī)也需要考慮升級(jí)成本與收益的問題。您如何看待這一問題？對于您所負(fù)責(zé)的業(yè)務(wù)，將如何從多方面助力用戶實(shí)現(xiàn)節(jié)能增效的目標(biāo)？

我們相信會(huì)有越來越多的客戶愿意在高效電機(jī)上進(jìn)行投入。

General electric company designed the processor / controller of is220ucsah1amark vie system.



This is a single box assembly with a front panel for communication connection, two screws mounted on the rear edge, and three grille holes for ventilation. The controller is designed to be installed at the bottom of the cabinet. For a small setup that is easy to service a triple redundant system, up to three components can be installed side by side. Sensor output mechanical angle θ The signal enters the CTR main control board from the system interface XIO board, and is converted into θ r. Then at the rotor angular velocity ω R form, directly feed back the speed to the speed regulator.



Torque given (T)_ R will come from SFC of speed regulator_ T_ R performs torque limit processing and di / dt calculation to obtain the final torque reference IQ_ R signal. ID_ R is the magnetic flux given signal, which has the following functions: keep the magnetic flux constant below the base speed, and adjust the speed of the motor with constant torque; Above the base speed, keep the voltage constant, reduce the magnetic flux in a certain proportion, and adjust the speed with constant power.



After the vector calculation control system completes the IGBT trigger signal, the processor main board transmits the trigger pulse to the inverter to control the IGBT on and off, so as to obtain the input voltage and frequency of the required motor approximate to the sine wave, and then adjust the motor speed.



2.3 data communication



The communication between the drive system and PLC adopts fl-net bus, optical fiber connection, and Ethernet communication between the frequency converter and the hub. See Fig. 7 for the structure.



En: Ethernet interface template I / O: input / output template EGD: Ethernet global data



Fl-net: fl-net template switch: switch



The PLC system is configured with a fl612 interface module and an EGD module to exchange data with each frequency converter. Each frequency converter address is configured in EGD, and the data exchange between transmission and PLC and transmission and transmission is completed through EGD. Is220ucsah1a uses QNX operating system.



It has a 667 MHz Freescale 8349 processor.



The board is powered by a 12 Watt, 18-36 V DC power supply.



The front panel of is220ucsah1a includes six female jack connectors, one USB port and various LED indicators.



Even at its maximum rated temperature, the board can work in the temperature range of 0 to 65 degrees Celsius, and does not need a fan to cool.



It contains the link / act led indicator on the left side of the front panel and a row of indicator lights in the center of the panel, marked with "power", "start", "online", "flash", "DC" and "diagnosis".



The Ethernet connection is realized through the jack connector, which allows the circuit board to interface with other Mark VI, mark vie or EX2100 excitation controllers and maintenance and operator stations. ABB launches two new robot controllers omnicore? E10 and v250xt to extend its omnicore? Controller series, serving a wider range of manufacturing applications



Faster and more flexible, helping customers continuously improve production efficiency to respond to changing market demands



The new controller supports more than 1000 software and hardware function extensions to meet different needs of customers



In order to meet the needs of faster and more efficient production, abb omnicore? The controller family introduces the new E10 and v250xt controllers. The two controllers can be used with ABB's various models of robots, providing industry-leading motion control functions, saving up to 20% of energy, and meeting the changing needs in the future through built-in digital connections and more than 1000 expandable functions. The launch of E10 and v250xt controllers will bring more powerful robot control experience to customers in electronic assembly, automobile, logistics, general industry and other industries.



Today, the demand for rapid and diversified production in various industries is growing. At the same time, we are required to respond more quickly to the rapidly changing market conditions to provide faster, accurate and flexible solutions. As abb omnicore? The new members of the controller family, E10 and v250xt, offer manufacturers more possibilities to minimize downtime and improve production efficiency to meet changing demands.



——Antti martinlauri, global product management director of ABB Robotics



The two new controllers support more than 1000 kinds of hardware and software function expansion, involving programming, offline debugging and simulation, maintenance, vision and safety. In addition, ABB's ability? Interconnected service, the controller strengthens the preventive maintenance and life cycle management functions, thus further improving the performance of the robot.



ABB also provides omnicore? The controller designs the open automation software of IOT gateway. The IOT gateway technology realizes the seamless transmission of data from factory workshop, machine to machine (M2M), robot to other machines, robot to sensor, MES / ERP system or cloud, making real joint production possible.



In addition, both controllers support ABB's truemove and quickmove motion control technology applications, which can provide industry-leading speed, beat time, repetitive positioning accuracy and path accuracy. This makes ABB robots run faster than other robots of the same level. Compared with the previous generation of ABB Robot products, the robot speed with the new controller will be increased by 25%.



E10 adopts ultra-thin 19 inch rack design, which is suitable for narrow space and high-density production lines, such as small parts assembly and material handling in the electronic industry and other applications requiring compact layout. E10 controller can be applied to abb SCARA robot (such as IRB 920t) and multi joint robot (such as IRB 1300) with load up to 11kg.



OmniCore? V250xt controller can be applied to multi joint robots with load up to 300kg (such as IRB 6700), providing diverse and powerful support for many applications such as electric vehicle production, automobile manufacturing, logistics and general industry.



OmniCore? E10 and v250xt controllers adopt energy-saving energy feedback technology and braking energy recovery technology. Compared with ABB's previous irc5 controllers, energy consumption is reduced by 20%, which can help manufacturers reduce energy consumption and reduce energy costs.



The new controller can be used with abb teaching pendant. The large 8-inch multi touch display supports standard gesture operations, such as touch, slide and click, which simplifies robot programming. ABB teaching pendant supports "hot plug" connection mode, which can be unplugged or reconnected without interrupting operation, so as to be shared by multiple robots, which not only improves the deployment efficiency of robots but also reduces the cost to the maximum.



E10 and v250xt controllers were introduced for ABB omnicore? The controller family has opened a new chapter? The controller series can be used with 14 robots to provide more powerful power and flexibility for robots. All omnicore? The controllers are developed based on ABB's industry-leading robotware operating system, which will be further extended to other ABB Robot models in the future, and more applications will be launched in 2022.

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The fl-net network takes Ethernet as the physical layer and adopts the bus topology structure. It is a PLC network standard adopted by Japan. The high layer of the protocol stack is UDP / IP + UDP / IP + single loop communication protocol to ensure the real-time communication.



The data exchange between the PLC system and the transmission system is based on the Ethernet global data processing communication (EGD). The EGD protocol is the data exchange protocol based on the Ethernet technology of Ge automation company of the United States. It realizes the high-speed transmission of 100Mbps data between one sender and multiple senders in the form of data packets, and follows the UDP / IP single loop communication protocol. The data transmission time interval is short, the security is strong, and it is not easy to lose. Each station is a two-way role, which is both a server and a client.



3. System commissioning



It can be seen from Fig. 5 that this is a typical double closed loop control system. Tmd-10e2 provides a variety of debugging means, from static motor self-test to load debugging, with the purpose of ensuring the stability and rapid response of the system.



3.1 fully meet the requirements of real-time acquisition and control





Other PLC fixed communication data storage addresses are inconvenient for application. S7-1200 can define different data addresses for different sub stations.





Some PLC communication instruction packages such as Omron or delta fix the data read by each communication in a specific register. When you want to use it, you can "transfer" it out of this register for use. This always means that when PLC reads different data of the same equipment or different equipment, you must "plan" to "move" the data you need from the public fixed data register "accurately" and "timely" according to different times, otherwise the public fixed data register may be replaced by "new" data refresh, resulting in data confusion. To complete these tasks, you must have good programming habits and write a lot of programs for timing processing. If the amount of data is large, it is definitely a test for an engineer.





S7-1200 is much more flexible in this regard. You can put the data you read into any defined data background data block, which is very easy and simple. Recently, the topic of new energy vehicles and lithium battery production lines has been very hot. Ningde times, a large domestic lithium battery manufacturer, has accelerated the layout of overseas markets. Recently, it announced that it plans to invest 7.34 billion euros (equivalent to 50 billion yuan) to build a second European plant in Hungary to produce new energy lithium batteries to supply new energy vehicles in the European market. It has also been reported that Ningde times plans to invest US $5 billion to build a plant in North America. Due to various sensitive issues, the North American plan has been temporarily shelved. What role can absolute value encoder play in the new production line?



It is understood that Ningde times currently has ten production bases in the world. As early as 2018, Ningde Times announced that its first overseas factory was set up in Thuringia, Germany. However, at present, the feedback of German factories is that the cost is too high and the construction cycle is too long. Considering the current international situation, the long overseas construction cycle may have weakened the market competitiveness when it is put into production.



Therefore, whether it is a factory in Hungary, a factory in North America, or even a new factory in China, the new production line is faced with the same problems due to the epidemic and import price rise:



Less business trips, shorter commissioning cycle, high one-time pass rate, simple and convenient use and maintenance, and rapid production. In response to such demands of customers, there is a rethinking of the "cost performance" of automation equipment and devices on the production line. The relationship between cost performance and reliability. The impact of worker training, efficiency and production line maintenance on costs needs to be considered in overseas localization production.





Lei Jun of Xiaomi also made a similar statement in his speech recently. In fact, the progressiveness of product technology is also to improve the cost performance of products. Customers not only pursue the progressiveness technology and sustainable development, but also consider the input-output cost of the production line and the future use cost. Facing too new technology, they feel that the cost is too high; It is difficult to trust the stability and reliability of some products that regard cheap as cost-effective. How to choose between "advanced technology" and "cost performance"?



It can be seen that "technology-based, cost-effectiveness oriented" has been the common thinking of science and technology leaders. Whether it is an overseas factory or a new domestic production line, how to consider the cost performance and reliability of the equipment on the production line? What is the proportion of automation equipment made in China in overseas production lines? How to reduce the impact of price rise and delivery time on the use of imported devices? Shanghai Jingpu encoder has many years of experience in exporting equipment to Europe, as well as domestic experience in the construction and application of automatic production lines. What role does our absolute value encoder play in the production line?

The addition of absolute value encoder can help customers reduce their worries about "reliability" and "use cost".



First of all, from the perspective of our encoder, there are at least the following points to consider for the new production line:

First, cost performance



Second, commissioning cycle



Third, reliability



Fourth, worker training



Fifth, convenience of later maintenance